Service provided by Digital Solutions
An online monitoring system designed to detect symptoms of misalignment or coupling issues between the mill’s ring gear segments. This is achieved through the use of temperature and vibration sensors placed on the gear teeth, allowing continuous and precise monitoring of operational conditions.
Benefits
Vital Signs Measurement
Provides real-time, 24/7 acceleration and temperature readings to monitor equipment health.
Data Analytics
Generates trends and early alerts based on equipment condition, enabling timely intervention.
Long-Lasting Battery
Features energy-autonomous sensors with a battery life of up to two years.
Sensorization Guarantee
Offers 90% coverage from zero to six months after installation, ensuring reliable monitoring.
Features
- Measure accelerations on all axes and resultant forces to identify potential issues.
- Detect early failure symptoms in large transmission systems without the need for manual cleaning or inspection.
- Collect data analytics that allow for the detection of vibration magnitudes, deformation, or displacement of mill shafts.
Operation
- Sensors are installed on the teeth of the ring gear assembly, measuring temperature and overall acceleration.
- All data is transmitted through a gateway to the gear monitor server, where it is stored and analyzed.
- Based on online condition monitoring, expert recommendations are provided to the client to optimize maintenance and performance.
All Digital Solutions solutions
8 solutions available