ME Elecmetal, together with state and local leaders, celebrated a major milestone in operational efficiency and environmental management with the groundbreaking ceremony for the modernization of the plant with Coreless Induction Furnaces (CIF) at its Duluth facilities.
The event, held at the future site of the new furnaces in Gary/New Duluth, brought together elected officials, industry partners, and community members to mark the start of a transformative $14.9 million investment in sustainable steel production. The new coreless induction furnace technology is scheduled to be fully installed by 2027.
A Strategic Investment in Cleaner Steel Production
To meet growing demands for productivity, safety, and environmental performance, ME Elecmetal North America will replace the production of three existing Electric Arc Furnaces (EAF) with two state-of-the-art Coreless Induction Furnaces (CIF).
Approved by the company’s Board of Directors in May 2025, the project also secured a $4.3 million grant from the Minnesota Pollution Control Agency (MPCA) through its Toxic and Criteria Emissions Reduction Program for Industrial Facilities. This funding supports pollution reduction efforts in Environmental Justice communities and strengthens Duluth’s role within ME Elecmetal’s global supply chain.
“This modernization will reduce emissions, waste, electricity consumption, and overall costs,” said Roger Reinert, Mayor of Duluth. “ME Elecmetal is one of Duluth’s flagship manufacturers and a global leader in mining solutions. Congratulations to the team and thank you for this meaningful investment both in Duluth and the future of this facility.”
Measurable Environmental and Operational Impact
Significant Emissions Reduction
Approximately 3,827 metric tons less greenhouse gas emissions per year — nearly a 21% reduction in CO₂e.
Greater Circularity and Cost Efficiency
Higher recycled steel content, elimination of 11 consumable inputs in the melting process, and improved workforce efficiency — reducing operational costs while advancing ME Elecmetal’s circular economy goals.
Increased Productivity, Lower Energy Consumption
Thermal cycle reduced from approximately 3 hours to under 70 minutes, resulting in nearly a 7% decrease in total electricity consumption.
Cleaner and Safer Work Environment
Substantial reduction in noise, dust, and residual gases; elimination of carbon electrodes; and lower exposure to heat and silica — creating a safer, more modern workplace that helps attract and retain talent.
Less Waste to Landfills
Approximately 8,400 tons less slag and dust sent to final disposal.
Ongoing Investment in the Community
Sustained support for well-paying manufacturing jobs and long-term economic strengthening in Duluth, Minnesota.
Driving a Global Vision
By transitioning to induction melting technology developed in collaboration with Vulcan Engineering, the Duluth foundry will enter a new era of modern steel production.
“Today we mark a historic milestone that will drive the future development of Duluth and Minnesota,” said Ted Angelo, President of ME Elecmetal North America. “We are not simply a manufacturer of metal castings — we are a company that invests in its people, technology, and community. This project strengthens our commitment to grow responsibly and sustainably.”
Scott Schudalla, Vice President of Manufacturing, added: “This investment enhances our production capabilities, reduces environmental impact, and supports long-term competitiveness in northern Minnesota, while creating highly sought-after job opportunities.”
This investment positions the Duluth plant for long-term competitiveness, while aligning with ME Elecmetal’s global strategy to scale responsibly — increasing capacity and performance while maintaining environmental discipline.
“We are not simply a manufacturer of metal cast parts — we are a company that invests in its people, technology, and community. This project strengthens our commitment to grow responsibly and sustainably.”
Alongside its customers, communities, and collaborators, ME Elecmetal is forging a cleaner, safer, and more efficient future for steel production and the mining industry.
About the MPCA
The Minnesota Pollution Control Agency (MPCA) protects the state’s air, land, and water while advancing climate resilience. Through partnerships and innovation grants — such as the funding for ME Elecmetal’s furnace conversion — the agency helps communities and industries adopt cleaner technologies that strengthen public health and economic vitality.
