Digital SolutionsCrushing

Online Measurement of Dimension A

Measure Dimension A online without stopping the equipment or exposing personnel to manual measurements.

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The Challenge

Manual Measurement and Exposure

Manual measurement of Dimension A requires stopping, cleaning, and exposing personnel, thus it is performed infrequently and limits visibility of equipment adjustment.

The Solution

Dimension A Online Without Stopping Equipment

Radar sensor system that measures in real-time the distance associated with Dimension A in fine crushers. Provides current reading, history, and device status on a remote dashboard. Allows indirect knowledge of the CSS.

Benefits

Non-Intrusive and Centralized Monitoring

Uses non-intrusive radar with magnetic base and long autonomy, allowing historical reading and monitoring of multiple equipment from a cabinet via LTE/Ethernet.

Fewer Stops

Reduces stops and cleaning associated with manual measurement.

No Manual Exposure

Eliminates personnel exposure.

Continuous CSS Monitoring

Provides continuous visibility for CSS monitoring and controls the size of rock exiting the crusher.

How Does the Solution Work?

Click to enlarge

Transforming Operational Data into Actionable Information

Can leverage existing cameras, features end-to-end coverage and automatic classification, consists of a platform with traceability and applies to multiple stages of the process.

Captured Information

Dimension A or Distance

History

Battery Status

Temperature

Signal Strength

Sensor Communication Condition

Processing

Real-Time Radar Measurement Analysis

Results

Dashboard with Current and Historical Measurement

Sensor Status