The Challenge
Risky Inspections and Limited Coverage
Liner inspections can expose personnel to hazardous areas and provide limited coverage when scanning is done from the edge.
The Solution
Remote 3D Inspection from the Rock Breaker
Electromechanical device that mounts a 3D laser scanner on the existing rock breaker to capture crusher information remotely. It improves scanning coverage without entering the bowl or prior cleaning.
Benefits
Reduced Exposure
Reduces personnel exposure during inspection.
Better Data Coverage
Utilizes the existing rock breaker and operates remotely from four positions, increasing coverage compared to edge scanning.
Inspection Without Entry
Avoids entering the bowl and can operate without full cleaning.
How Does the Solution Work?
Click to enlarge
Transforming Operational Data into Actionable Information
Can leverage existing cameras, features end-to-end coverage and automatic classification, consists of a platform with traceability, and applies to multiple stages of the process.
Captured Information
01
3D Point Cloud
02
Geometry
03
Concave Coverage
04
Setting Zone
05
Liner Profiles and Condition
Processing
Analysis of Crusher Geometry and Condition
Results
01
Remote 3D Scanning
02
Geometric Model
03
Condition Analysis
04
Wear Report
Continuous Model Improvement
Captured Information
01
3D Point Cloud
02
Geometry
03
Concave Coverage
04
Setting Zone
05
Liner Profiles and Condition
Processing
Analysis of Crusher Geometry and Condition
Results
01
Remote 3D Scanning
02
Geometric Model
03
Condition Analysis
04
Wear Report
Continuous Model Improvement
Where Does the Solution Apply?
Crushing chamber, mantles, concaves, and setting zone in primary crushers.
Click to enlarge
All Digital Solutions solutions
17 solutions available