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Digital Wear Monitoring - Wear Tracking Reports

Transform inspection and wear data into maintenance and planning decisions.

The challenge

Data not transformed into predictive decisions

Inspection and wear data often remain scattered and are not always transformed into remaining life forecasts and maintenance decisions.

The solution

Advanced wear monitoring

Dimensional engineering service that combines 3D laser measurement, ultrasound, and specialist software to track wear of liners and components. Consolidates trends, remaining life, and recommendations into actionable reports.

Benefits

Comprehensive wear analysis

Comprehensive wear analysis

Combines specialized dimensional engineering, 3D laser measurement, and ultrasound with campaign history, remaining life projection, and geometric analysis.

Replacement planning

Replacement planning

Improves shutdown and replacement planning.

Historical comparison

Historical comparison

Allows comparison of current versus historical wear.

Traceability by asset

Traceability by asset

Turns inspections into recommendations with traceability by asset and campaign.

How does the solution work?

How does the solution work?

Click to enlarge

Transforming operational data into actionable information

Can leverage existing cameras, features end-to-end coverage and automatic classification, consists of a platform with traceability, and applies to multiple process stages.
Captured information
01
Thicknesses
02
Wear rates
03
Geometry
04
Remaining useful life
05
Filling level
06
Grate blockage
07
History and comparison between campaigns
Processing
Historical comparison and wear calculation
Results
01
Wear reports
02
Trends
03
Remaining life projection
04
Findings
05
Maintenance recommendations
Continuous model improvement
Captured information
01
Thicknesses
02
Wear rates
03
Geometry
04
Remaining useful life
05
Filling level
06
Grate blockage
07
History and comparison between campaigns
Processing
Historical comparison and wear calculation
Results
01
Wear reports
02
Trends
03
Remaining life projection
04
Findings
05
Maintenance recommendations
Continuous model improvement

Where does the solution apply?

SAG Mills

Ball Mills

Primary Crushers

Fine Crushers

Vertical Mills

Ladles

Other lined assets

Click to enlarge

All Digital Solutions solutions

17 solutions available

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